QMY1200P/1300P/1500P Automated Die-chopping and Creasing Machine(Entrance Direct Feeding with Stripping Unit)
1. Requirements:
| Product | Unit | QMY1200P | QMY1300P | QMY1500P |
| Max. Paper Size | mm | 1200X780 | 1300X960 | 1500X1100 |
| Min. Paper Measurement | mm | 400X410 | 400X410 | 540X400 |
| Max. Die-slicing Dimension | mm | 1180X760 | 1280X940 | 1480X1080 |
| Max. Speed | sh/h | -5500 | -5500 | -4500 |
| Max. Working Pressure | T | three hundred | 300 | three hundred |
| Max. Paper Thickness | mm | one-7 | one-seven | one-seven |
| Die-reducing Precision | mm | ±0.five | ±0.five | ±0.5 |
| Complete Power | KW | 32.five | 32.5 | 36.5 |
| Overall Dimension | mm | 8600X4230X2350 | 9100X4530X2345 | 9600X4795X2400 |
two. Main Attributes:
1) The Bobst kind minimize composition makes the chopping system movement like a scissor, it will understand a total and simpler minimize.
2) Principal worm equipment employs alloy copper content, after the skilled operator’s manual scraping treatment and stringent standard testing, it can makes certain the driving areas 10 a long time daily life.
3) The major chains undertake imported British Renold model, the distinctions of ten chains are considerably less than .2mm.
4) The link in between equipment box and driving shaft adopts sleeve and pin structure guaranteeing a strong connection.
a. Speed:
The machine adopts frequency controller to obtain stepless pace acceleration which can attain to 5000 times per hour. During real generation, it can generally run at 3600 to 4200 moments for each hour according to the top quality of the board. If the top quality of the paper is good, a good operator even can function the device at optimum velocity.
b. Safety:
As it is shown in the photo of the equipment, the machine adopts rear portion paper feeding method which retains the operator absent from the die-cutting component. The mounting and adjustment of the die plate is also accomplished exterior of the die-reducing component with sensors and detectors at die-slicing component to make sure that the equipment can not be started when the die-chopping plate is at adjustment status.
In addition to the sensors at die-chopping part, there are sensor or strategy switches at window part to make the entire equipment at checking status to make certain its protection.
c. Operation ease:
There is Gentleman-equipment interface mounted in the control panel which will shows the basic safety position of the machine as well as malfunctions to facilitate the operator. Digital camera is also installed in front of the operator for him/her to keep track of the procedure status at the delivery element.
d. Major Constructions and Important Content Utilized
1) 4 Primary Large Components: They are: base station, relocating system, upper system and equipment wall. The base station is made of gray solid iron -HT 200 the moving system is ductile iron – QT forty two-ten and the equipment wall is high quality A3 metal.
2) Main Generate:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a relocating set to make sure secure pressure out place which is not significantly less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-six-3.
e. Die-cutting and Creasing Component:
The travel is transferred by way of crank rod to pendulum which will deliver the moving system to go up and down to achieve die-reduce and creasing function.
The pendulum is created of large top quality ductile iron. The pendulum axis is carried out by induction harden with surface area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind automatic die-reducing and creasing device. In comparison with automatic die-reducing and creasing machine which is employed for cardboard die-slicing, this type of automatic die-cutting and creasing equipment is mostly used for corrugated board which wants less stress for die-reducing, in this scenario really some producers have made smaller width on the pendulum and more compact diameter on the pendulum shaft. We maintain wider pendulum and even bigger diameter on its shaft to make our device previous for a lengthier lifestyle.
The die-cutting plate employs 7 mm seventy five Crl plate which has a lot more hardness and life span than the manganese plate.
f. Board Conveying:
It adopts 3-cam intermittent positioning device to make sure the boarding conveying exact and stable.
The equipment makes use of gripper bar sort with 12A prolonged joints chain which is considerably less in fat and significantly less shock to the intermittent device under the precondition to make certain the energy of the chain. The manufacturer of the chain is Renold U.K with high specific and good quality. .
The Gripper bar adopts aviation aluminum with three bridge type- gentle in bodyweight and higher in toughness.
g. CZPT Portion
The electrical parts are created and assembled according to the CZPTpean CE normal and utilizes planet extensive recognized brand name merchandise.
h. Set up of Die
The die mounting and dismounting adopts side withdrawing ways which time saving and straightforward for procedure.
There are two approaches for the fixation of the die-both by bolt or clippers which are subject to customer’s suggestions.
The chase locking is pneumatic which is simple, hassle-free and dependable.
i. Unique Figures of Our Device:
Clever And Unique Entrance Lay Design:
In contrast with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the entrance lay, it will injury the front lay and the gripper bar when the entrance lay reaches to its maximum position.
CZPTly the producers will put in sensors on this part to cease the equipment when the paper is fed abnormally to the front lay. However, when the device is managing at the large speed, the inertia will bring the machine to run for a even though to make the front lay to its maximum level and then also damage the entrance lay and the gripper bar.
Our specific design and style is that when the abnormal board feeding occurs and becoming detected, the front lay can in no way reaches to its greatest stage which helps make cost-free from front lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is our special layout, so there is no picture to be proven here.
j. None-end Gathering device
At the shipping part, when the board is reduce to be about 1 meter, the equipment will push
the die-cut board pile out of the machine delivery element so that it is straightforward for the operator to draw them to the designated area CZPT the need to have of stopping the device .
Paper pallet
k. Front-lead Feeding Component The machine adopts patent technologies of front-guide feeding composition, which can effectively stop and lessen damages to the floor of printed sheet. Equipped with robust blower, even paper is bending deformation, can feed paper smoothly.
- Stripping Element
a)The equipment is half striping which can strip off 3 – edge waste and center holes of the board.
b) There are higher chase, center chase and reduce chase where the male, elastic block and
female die are placed to strip off the waste.
Higher chase Middle chase Upper chase
3. Configurations:
| Title | Manufacturer and Origin | Remarks |
| CZPT | SKF Swiss | Crucial portion |
| IKO Japan or HangCZPT, China | Not essential element | |
| Chain | Renold U.K | Major Chain ( Discrepancy of less than .2 mm for for every 10 chains of equipment chain duration) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contactor, buttons | TELEMECANIQUE France |
|
| Photo CZPT Swap | Fotek ZheJiang | |
| Stabilizer | MEANCZPT ZheJiang | |
| Variator | Delta ZheJiang | |
| Primary Motor | Siemens | Joint Venture |
| PLC | Delta, ZheJiang | |
| Male-device Interface | Delta | |
| Pneumatic Areas | Sunrise, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and shipping and delivery | CPG ZheJiang |
