Tag Archives: standard chain

China Standard Industrial Chain Transmission Parts Paver Best Supplyers High Quality Reasonable Price Forging Stainless Steel Straight Hollow Pin Roller Industrial Chains

Product Description

Industrial Chain Transmission Parts Paver Best Supplyers High Quality Reasonable Price Forging Stainless Steel Straight Hollow Pin Roller Industrial Chains

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

paver chain

How do paver chains handle the precise control of material depth during paving?

Paver chains play a crucial role in the precise control of material depth during paving operations. They are an essential component of the conveyor system in asphalt paving machines and contribute to achieving accurate and consistent material thickness. Here’s how paver chains handle the precise control of material depth:

1. Even Material Distribution: Paver chains are equipped with evenly spaced attachments or bars that help to distribute the asphalt mix evenly across the width of the paving surface. This ensures a consistent material depth throughout the paving process.

2. Tension Control: Proper tension control of the paver chain is essential for maintaining accurate material depth. Tensioners are used to keep the chain tight, preventing slippage and ensuring precise movement of the material conveyor.

3. Speed Regulation: The speed of the paver chain and conveyor system can be adjusted to control the material flow rate and achieve the desired material thickness. The operator can regulate the chain speed based on the paving requirements and the type of asphalt mix being used.

4. Auger Adjustment: Some asphalt paving machines are equipped with augers in front of the paver chain. The augers help to level the material and provide additional control over the material depth by adjusting their height and rotational speed.

5. Grade and Slope Control: Advanced paving machines may have automated grade and slope control systems that use sensors and electronic controls to precisely adjust the paver chain’s height and angle. This ensures that the material is laid at the correct depth, especially in projects with varying elevations or slopes.

6. Operator Expertise: The skill and experience of the operator also play a vital role in achieving precise material depth during paving. A knowledgeable operator can fine-tune the paver chain and other components to meet the specific requirements of the project.

7. Monitoring Systems: Some modern asphalt paving machines are equipped with monitoring systems that provide real-time feedback on material depth and other paving parameters. This data helps the operator make necessary adjustments to ensure accuracy.

By combining these factors, paver chains enable precise control of material depth during asphalt paving. Their reliable and accurate operation is essential for achieving smooth and uniform pavement surfaces, meeting project specifications, and delivering high-quality results in road construction and maintenance projects.

paver chain

What are the safety features and precautions associated with paver chain usage?

Paver chain usage involves specific safety considerations to ensure the well-being of operators and workers on construction sites. Here are some key safety features and precautions associated with using paver chains:

1. Safety Guards: Paver chains are often equipped with safety guards or covers to enclose the moving parts and prevent accidental contact. These guards help minimize the risk of entanglement or injury to personnel working around the chain assembly.

2. Lockout/Tagout Procedures: Lockout/tagout procedures are essential to prevent accidental startups or energization of the paver chain during maintenance or repair work. Properly implemented lockout/tagout protocols ensure that the equipment is de-energized and cannot be operated until the work is completed and all personnel are clear of the area.

3. Operator Training: Adequate training for equipment operators is crucial to ensure safe and proper use of paver chains. Operators should be familiar with the equipment’s operation, safety features, and emergency shutdown procedures to handle potential issues effectively.

4. Personal Protective Equipment (PPE): Workers and operators should wear appropriate personal protective equipment, such as high-visibility clothing, hard hats, safety glasses, steel-toed boots, and hearing protection, to reduce the risk of injury from potential hazards on construction sites.

5. Proper Maintenance: Regular maintenance of paver chains is necessary to keep them in safe working condition. Inspections should be conducted to identify and address any wear, damage, or malfunction that could compromise safety.

6. Load Capacity and Limits: Paver chains have specific load capacity limits, and exceeding these limits can lead to failures and accidents. It’s essential to use chains with appropriate load ratings for the paving application and ensure proper load distribution during operation.

7. Adequate Lighting: Adequate lighting around the paver chain area helps improve visibility and reduces the risk of accidents, especially during low-light conditions or night work.

8. Emergency Stop Mechanism: Paver chains should be equipped with an easily accessible emergency stop mechanism that allows operators to halt the chain’s movement immediately in case of an emergency or potential hazard.

9. Safe Work Zones: Establishing clear and designated work zones around the paver chain area is crucial to prevent unauthorized personnel from entering potentially hazardous areas.

10. Risk Assessment: Before starting any paving operation, a comprehensive risk assessment should be conducted to identify potential hazards and implement appropriate safety measures to mitigate risks.

By adhering to these safety features and precautions, construction crews can work safely and efficiently with paver chains, minimizing the risk of accidents and injuries on the job site.

paver chain

Can paver chains be used in both track-mounted and wheeled asphalt pavers?

Yes, paver chains can be used in both track-mounted and wheeled asphalt pavers. These chains play a crucial role in the operation of both types of pavers, contributing to the smooth and efficient laying of asphalt on road surfaces. Here’s how paver chains are utilized in each type of asphalt paver:

Track-Mounted Asphalt Pavers:

  • Track-mounted asphalt pavers are equipped with crawler tracks that provide excellent traction and stability on uneven or soft surfaces.
  • Paver chains are used in track-mounted pavers to drive the crawler tracks, allowing the machine to move forward and backward during paving operations.
  • The paver chain’s robust construction and high-quality materials ensure it can withstand the pressures and loads encountered when propelling the heavy paver forward while distributing the asphalt mix.

Wheeled Asphalt Pavers:

  • Wheeled asphalt pavers are equipped with wheels that offer maneuverability and versatility, making them suitable for various paving applications.
  • In wheeled asphalt pavers, paver chains are used to drive the wheels, allowing the machine to move and position itself accurately on the road.
  • Similar to track-mounted pavers, the paver chain in wheeled pavers must also handle the stresses and loads during the asphalt distribution process.

Overall, paver chains are an essential component in both track-mounted and wheeled asphalt pavers, enabling these machines to perform their paving tasks effectively. Their ability to handle the stresses of continuous paving, whether on tracks or wheels, ensures the precise and uniform distribution of asphalt mix, contributing to the quality and longevity of road surfaces.

China Standard Industrial Chain Transmission Parts Paver Best Supplyers High Quality Reasonable Price Forging Stainless Steel Straight Hollow Pin Roller Industrial Chains  China Standard Industrial Chain Transmission Parts Paver Best Supplyers High Quality Reasonable Price Forging Stainless Steel Straight Hollow Pin Roller Industrial Chains
editor by CX 2023-10-17

China Standard Roller Chain Asphalt Paver Conveyor Chain

Product Description

JJ produces paver chains as a principal series to original equipment and replacement applications. A multiplicity of chain types are encountered, but all follow the same general format. Some of the more popular types encountered are highlighted in this section, but this is by no means exhaustive and for those chains required that are not detailed please contact our sales department.

CHC
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MIN.
STRENGTH
d L1 L2 h T1/T2
mm mm mm mm mm mm mm mm kgf
P70 70.00 32.20 30.00 15.00 62.60 67.60 40.00 0.80 220

Usage: Transmission Chain, Conveyor Chain, Dedicated Special Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 2 3/4"
Structure: Roller Chain
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

paver chain

Can paver chains be used in city street resurfacing and repair work?

Yes, paver chains can be used in city street resurfacing and repair work. Paver chains are versatile components designed to be used in asphalt paving machines, and they are well-suited for a wide range of paving applications, including city street resurfacing and repair.

During city street resurfacing, the existing asphalt surface is removed, and a new layer of fresh asphalt is applied to restore the road’s smoothness and functionality. Paver chains play a crucial role in this process, ensuring the even distribution and precise placement of the new asphalt material. They contribute to achieving a smooth and consistent surface that meets the required specifications and standards.

In repair work, where localized sections of the city street need to be fixed or patched, paver chains are still applicable. They help control the flow and placement of the asphalt material in the targeted areas, ensuring that the repaired sections blend seamlessly with the existing pavement.

The use of paver chains in city street resurfacing and repair work offers several benefits:

  • Efficient Paving: Paver chains enable efficient and rapid paving, minimizing disruption to traffic and reducing the overall construction time.
  • Precision: Paver chains provide precise control over the thickness and depth of the new asphalt layer, resulting in a uniform and level surface.
  • Cost-Effective: Using paver chains ensures that the right amount of asphalt material is applied, reducing wastage and optimizing material usage, leading to cost savings.
  • Quality Results: Paver chains contribute to the overall quality of the resurfaced or repaired city street, resulting in a durable and long-lasting pavement.

Whether it’s a full street resurfacing project or targeted repair work, the use of paver chains enhances the efficiency and effectiveness of the paving process, delivering smooth and well-constructed city streets that can withstand the rigors of daily traffic and weather conditions.

paver chain

What are the environmental considerations when using paver chains in construction?

Using paver chains in construction involves several environmental considerations. As construction activities can impact the environment, it is essential to take measures to minimize negative effects and promote sustainable practices. Some key environmental considerations when using paver chains include:

1. Emissions:

Construction equipment, including asphalt and concrete paving machines, can emit greenhouse gases and other pollutants. It is crucial to use well-maintained equipment with modern emission control systems to reduce air pollution.

2. Noise Pollution:

Construction activities can generate significant noise levels, which may disrupt nearby communities and wildlife. Selecting paver chains and equipment designed to minimize noise emissions can help mitigate this impact.

3. Dust Control:

Construction sites can produce dust, which may contain harmful particles. Implementing dust control measures, such as water spraying or using dust collectors, can help prevent airborne particles from affecting the surrounding environment.

4. Material Sourcing:

The materials used in paver chains, such as steel or other metals, may have environmental implications depending on their sourcing and manufacturing processes. Opting for sustainably sourced materials or recycled content can reduce the environmental footprint.

5. Waste Management:

Construction projects generate waste, including old or worn-out paver chains. Proper waste management practices, such as recycling or responsible disposal, can minimize the impact on landfills and the environment.

6. Water Management:

Construction sites may require water for various purposes, such as dust suppression or concrete mixing. Implementing water management practices, such as water recycling or rainwater harvesting, can reduce water consumption and potential runoff pollution.

7. Wildlife Protection:

Construction sites can encroach on natural habitats and disrupt wildlife. Implementing measures to protect nearby flora and fauna, such as creating buffer zones or scheduling work outside sensitive breeding seasons, is essential.

8. Soil Erosion and Sediment Control:

Construction activities can lead to soil erosion and sediment runoff, which can impact nearby water bodies. Implementing erosion control measures, such as silt fences or sediment basins, can prevent sediment from entering waterways.

9. Regulatory Compliance:

Complying with local environmental regulations and obtaining necessary permits is crucial to ensure that construction activities with paver chains meet environmental standards.

10. Sustainable Practices:

Adopting sustainable construction practices, such as using eco-friendly materials, optimizing equipment efficiency, and promoting recycling, can minimize the overall environmental impact of construction projects.

By considering and addressing these environmental factors, construction projects can minimize their impact on the environment and work towards more sustainable and responsible practices.

paver chain

What are the key components and design features of a paver chain?

A paver chain consists of several key components and design features that are crucial for its performance and durability in asphalt paving machines:

1. Chain Links: The chain links are the main components of the paver chain and are typically made of high-strength alloy steel. These links are designed to interlock with each other, forming a continuous and robust chain that can withstand heavy loads and continuous flexing during paving operations.

2. Rollers or Bars: The paver chain is equipped with rollers or bars, depending on the specific design of the chain. These rollers or bars are attached to the chain links and play a critical role in the smooth movement of the asphalt mix along the chain.

3. Pins and Bushings: The pins and bushings serve as the joints that connect the chain links and allow them to articulate during operation. These components are typically made of hardened steel to withstand wear and extend the chain’s service life.

4. Sidebar Protectors: Sidebar protectors are additional components attached to the chain links to shield the chain from wear and damage, especially when operating in abrasive or harsh environments.

5. Heat Treatment: High-quality paver chains undergo heat treatment processes, such as carburizing or induction hardening, to enhance their hardness and wear resistance. Heat treatment helps to extend the life of the chain under heavy loads and high-temperature conditions.

6. Design Configuration: Paver chains can have various design configurations, such as straight-link chains, offset-link chains, or combinations of straight and offset links. The specific design configuration is chosen based on the application’s requirements and the type of asphalt paving machine.

7. Size and Pitch: Paver chains are available in different sizes and pitches to accommodate various asphalt paver models and specific paving widths. Choosing the right size and pitch is essential to ensure proper fit and performance.

8. Corrosion Resistance: Some paver chains come with corrosion-resistant coatings or plating to protect the chain from exposure to moisture and chemicals, enhancing its longevity in harsh environments.

9. Lubrication: Proper lubrication is crucial to reduce friction and wear between the chain components. Some paver chains are designed with self-lubricating features or require regular lubrication to maintain smooth operation.

In summary, the key components and design features of a paver chain, including chain links, rollers or bars, pins and bushings, sidebar protectors, heat treatment, design configuration, size, and pitch, corrosion resistance, and lubrication, work together to ensure the chain’s reliability and performance in asphalt paving machines.

China Standard Roller Chain Asphalt Paver Conveyor Chain  China Standard Roller Chain Asphalt Paver Conveyor Chain
editor by CX 2023-10-09

China Standard Asphalt Paver Chain Roller Chain

Product Description

JJ produces paver chains as a principal series to original equipment and replacement applications. A multiplicity of chain types are encountered, but all follow the same general format. Some of the more popular types encountered are highlighted in this section, but this is by no means exhaustive and for those chains required that are not detailed please contact our sales department.

CHC
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MIN.
STRENGTH
d L1 L2 h T1/T2
mm mm mm mm mm mm mm mm kgf
P70 70.00 32.20 30.00 15.00 62.60 67.60 40.00 0.80 220

Usage: Transmission Chain, Conveyor Chain, Dedicated Special Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 2 3/4"
Structure: Roller Chain
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

paver chain

What are the limitations of using certain types of paver chains in specific applications?

While paver chains are essential components in asphalt paving machines and provide various benefits, they may have limitations when used in specific applications. It’s essential to consider these limitations to ensure the appropriate selection of paver chains for different projects. Here are some of the common limitations:

1. Load Capacity: Some paver chains may have limited load-carrying capacities, which can become a limitation in heavy-duty paving applications or projects involving thick asphalt layers. Using chains with inadequate load capacity may lead to premature wear and failure.

2. Material Compatibility: Different paver chains are designed to work with specific types of asphalt mixtures. Using the wrong type of chain for a particular asphalt mix can result in poor material distribution, surface irregularities, or reduced pavement quality.

3. Environmental Conditions: Paver chains may face challenges when used in extreme environmental conditions, such as very high or low temperatures, heavy rainfall, or corrosive environments. In such cases, chains with appropriate materials and coatings should be chosen to ensure optimal performance and longevity.

4. Speed Limitations: Some paver chains may have speed limitations, especially in high-speed paving applications. Exceeding the recommended speed can lead to increased wear and reduced chain lifespan.

5. Maintenance Requirements: Certain types of paver chains may require more frequent maintenance, such as lubrication and tension adjustment. This can lead to increased downtime and maintenance costs if not adequately planned for.

6. Surface Finish: In projects where a smooth and finely finished surface is crucial, the choice of paver chains can influence the final surface quality. Chains that cause excessive vibration or irregular material distribution may result in a less desirable surface finish.

7. Compatibility with Paver Type: Paver chains should be selected based on the specific type and model of the asphalt paving machine. Using chains that are not compatible with the paver can lead to operational issues and potential damage to the machine.

It is essential to consider these limitations and conduct a thorough analysis of the project requirements before selecting a paver chain. Consulting with experts or manufacturers can help in choosing the most suitable chain for a particular paving application, ensuring optimal performance, and maximizing the lifespan of the chain and the overall paving equipment.

paver chain

Can paver chains be used in residential road construction and driveways?

Yes, paver chains can be used in residential road construction and driveways. Paver chains are commonly used in asphalt paving machines to lay asphalt on roads, driveways, and other surfaces. They play a crucial role in ensuring the precise and uniform distribution of asphalt during the paving process.

In residential road construction, paver chains are employed in asphalt pavers, which are specialized machines designed to lay asphalt and create smooth, even surfaces. These machines use a conveyor system with paver chains to transfer the hot asphalt mix from the hopper to the screed, which then spreads and compacts the asphalt to the desired thickness and width.

When constructing driveways, especially large or commercial driveways, contractors may use smaller asphalt pavers equipped with paver chains to achieve a professional finish. Paver chains help ensure that the asphalt is evenly distributed, resulting in a smooth and durable surface for vehicles and pedestrians.

Using paver chains in residential road construction and driveways offers several benefits, including:

  • Uniform Surface: Paver chains ensure that the asphalt is evenly distributed, minimizing the risk of uneven surfaces and improving the overall appearance of the road or driveway.
  • Precise Thickness: The use of paver chains allows for precise control over the thickness of the asphalt layer, ensuring that the desired thickness is achieved consistently.
  • Efficiency: Paver chains enable efficient and continuous paving operations, reducing construction time and labor costs.
  • Durability: A properly paved road or driveway using paver chains is more durable and resistant to wear, providing a longer service life.
  • Smooth Finish: Paver chains contribute to a smooth finish, reducing the potential for trip hazards and providing a comfortable driving or walking experience.

Overall, paver chains are a valuable tool in residential road construction and driveway paving, helping to create high-quality surfaces that meet the required specifications and standards.

paver chain

What materials are paver chains typically made of for durability and longevity?

Paver chains are typically made from high-quality materials that provide durability and longevity in the demanding environment of asphalt paving machines. The primary materials used for manufacturing paver chains include:

1. Alloy Steel: Alloy steel is one of the most common materials used for paver chains. It offers excellent tensile strength, hardness, and resistance to wear and fatigue. The addition of various alloying elements, such as chromium, nickel, and molybdenum, enhances the steel’s properties, making it ideal for heavy-duty applications like asphalt paving.

2. Carbon Steel: Carbon steel is another material used for some paver chains. It provides good strength and wear resistance while being more cost-effective than alloy steel. However, carbon steel chains may not have the same level of hardness and durability as alloy steel chains, and they may require more frequent maintenance and replacement.

3. Stainless Steel: In certain cases, stainless steel is used for paver chains, especially when corrosion resistance is a critical requirement. Stainless steel chains are highly resistant to rust and corrosion, making them suitable for paving applications in areas with high humidity or exposure to corrosive substances.

4. Sidebar Material: The sidebars of the paver chain may be made from a different material, such as polymer or nylon, to reduce friction between the chain components and enhance the chain’s flexibility and articulation.

The choice of material depends on the specific requirements of the paving application, such as the temperature of the asphalt mix, the presence of abrasive materials, and the need for corrosion resistance. Manufacturers often employ heat treatment processes like carburizing or induction hardening to further enhance the chain’s hardness and durability, ensuring it can withstand the high-temperature and abrasive conditions during asphalt paving.

In conclusion, paver chains are typically made from alloy steel, carbon steel, or stainless steel, with each offering different levels of strength, wear resistance, and corrosion resistance. The material selection and heat treatment processes are crucial factors in ensuring the durability and longevity of paver chains in the challenging environment of asphalt paving machines.

China Standard Asphalt Paver Chain Roller Chain  China Standard Asphalt Paver Chain Roller Chain
editor by CX 2023-09-12

China Standard W1900 Paver Bolt to Chain Link Rubber Track Pads Bolt Directly to Undercarriage Track Chain

Product Description

Bolt to Chain Rubber Track Pads Bolt Directly to Undercarriage Track Chain

 

Product Description

The rubber track pads produced by our company have complete specifications, advanced technology and superb quality. It can be widely used in construction machinery, such as: Paving machine, milling machine,excavator, crawler crane,HOISTING MACHINERY,mining hydraulic excavators, mining construction, PILING MACHINERY, Drilling Rig,Horizontal Directional Drilling Rig, PowerFeeder, screeds,slipform pavers,Surface Miners,Cross Application Miners,crawler dozer,Crawler Loader

Advantages of our rubber track pads
1 .Good surface protection
2 .Vibration resistence
3 .Noise reduction
4. Long life Use
5 .All round durability
6. complete range of Rubber Pads to fit CZPT a wide variety of machine.
  

 

Product Parameters

MODEL DRAWING F(MM) G(MM) L(MM)
ZT260-1 45 165 260
ZT260-2 48 165 260
ZT305-2 48 176 305
ZT305-5 55 176 305
ZT305-6 49 180 305
ZT325-1 57 192 325
ZT325-2 48 180 325
ZT400-1 38 156 405
ZT305-2 52 168 305
ZT305-3 50 167 305
ZT320-3 52 170 320
ZT305-4 52 168 305
ZT350-1 52 167 350
ZT200-1 40 92 200
ZT350-2  40 125 395
ZT305-2P 52 168 305
ZT305-3P 50 167 305
ZT320-3P 52 170 320
ZT305-4P 52 168 305
ZT350-1P 52 167 350
ZT260-1P 45 165 260
ZT260-2P 48 165 260
ZT305-2P 48 176 305
ZT305-5P 55 176 305
ZT305-6P 49 180 305
ZT325-1P 57 192 325
ZT325-2P 48 180 325

Note: All the brand and size listed are  just for reference, it does not mean we just these items. If you cannot find the produts you need, send us the specification of your track shoe, drawing, or brand and model of your machinery, we will be glad to give the help find the suitable rubber track pad for you.

 

Certifications

 

Packaging & Shipping

Company Profile

 

ABOUT US

QUICKPADS is dedicated to solve noise and vibration problems in road protection and industry field; concentrated on research& development and
manufacturing of super wear-resistance, high-strength elastomer, as well as elastomer-metal composite products.
A expert team in the field of polymer materials with 40 years of professional experience.
QUICKPADS founded in 2004, officially registered as CZPT Manufacturing Company in 2007, and established CZPT Polymer
Technology Co., Ltd. in 2014.
In 16 years of innovation, CZPT has reached the leading level of this field. With mature production technology and rich industry
experience, QUICKPADS’ products have been favored by customers at home and abroad!

 

FAQ

Q1. Are you a manufacturer?
Yes, we have been in  this field more than 18years. Specialized in rubber track pads, rubber buffer development and production.

Q2. What’s your main customers

Our main customers are all heavy machinery manufacturer, such as VESTAS,ZOOMLION…..also supplied OEM,ODM service for some famous brand in abroad.

Q3. What’s the differences of your products.

The performance indicators of our products are higher than industrial standards both in home and abroad.

Q4. Do you accept sample order?

Yes, sample order is available for quality check and market test. Don’t hesitate to contact us.
Q5. Can you produce according to the samples?
we can design and open the molds and produce exactly same products as your samples or technical drawings.

Q6. What if we just have pictures of the product, can you produce them for us?

Yes, no problem. But we also need your help.  We will send you a dimension form, you just need to fill out the form and resend to us, we will customize the products for you.

Q7. Is it expensive to open the mold?
It is depends on the product and quantity, sometimes we won’t charge the mold cost, so don’t worry about it, don’t waste you time to search any more, you find us, contact us for help.

 

After-sales Service: Online Support, Video Technical
Warranty: 1 Year
Type: Undercarriage Parts
Application: Paving Machinery
Certification: ISO9001: 2000
Condition: New
Customization:
Available

|

Customized Request

paver chain

How do paver chains contribute to the overall quality and smoothness of the paved surface?

Paver chains play a critical role in achieving the overall quality and smoothness of the paved surface in asphalt paving projects. They contribute in the following ways:

  • Precise Material Placement: Paver chains are designed to control the flow and placement of asphalt material with high precision. This ensures a consistent thickness and uniform distribution of the asphalt across the entire paved surface.
  • Accurate Depth Control: The use of paver chains allows for precise depth control during the paving process. This ensures that the asphalt is laid at the desired depth, meeting the project’s specifications and achieving a level and even surface.
  • Smooth Material Flow: Paver chains facilitate the smooth and continuous flow of asphalt material from the hopper to the screed. This smooth material flow prevents any gaps or inconsistencies in the pavement, resulting in a smoother surface.
  • Reduced Segregation: Properly functioning paver chains help minimize material segregation during the paving process. Segregation occurs when different-sized particles separate, leading to an uneven mix. Paver chains assist in maintaining a well-mixed and consistent asphalt material, enhancing the surface’s smoothness.
  • Uniform Compaction: Paver chains work in conjunction with the screed to provide uniform compaction of the asphalt material. This ensures that the surface is adequately compacted and dense, improving its overall quality and durability.
  • Improved Ride Quality: The smooth and even surface achieved through the use of paver chains contributes to a better ride quality for vehicles. It reduces the risk of road vibrations and enhances driving comfort and safety.

By providing precise control over the asphalt placement, depth, and compaction, paver chains significantly impact the final quality and smoothness of the paved surface. The use of paver chains in asphalt paving machines allows construction crews to achieve high-quality results, meeting the required standards and ensuring the longevity of the pavement.

paver chain

What are the environmental considerations when using paver chains in construction?

Using paver chains in construction involves several environmental considerations. As construction activities can impact the environment, it is essential to take measures to minimize negative effects and promote sustainable practices. Some key environmental considerations when using paver chains include:

1. Emissions:

Construction equipment, including asphalt and concrete paving machines, can emit greenhouse gases and other pollutants. It is crucial to use well-maintained equipment with modern emission control systems to reduce air pollution.

2. Noise Pollution:

Construction activities can generate significant noise levels, which may disrupt nearby communities and wildlife. Selecting paver chains and equipment designed to minimize noise emissions can help mitigate this impact.

3. Dust Control:

Construction sites can produce dust, which may contain harmful particles. Implementing dust control measures, such as water spraying or using dust collectors, can help prevent airborne particles from affecting the surrounding environment.

4. Material Sourcing:

The materials used in paver chains, such as steel or other metals, may have environmental implications depending on their sourcing and manufacturing processes. Opting for sustainably sourced materials or recycled content can reduce the environmental footprint.

5. Waste Management:

Construction projects generate waste, including old or worn-out paver chains. Proper waste management practices, such as recycling or responsible disposal, can minimize the impact on landfills and the environment.

6. Water Management:

Construction sites may require water for various purposes, such as dust suppression or concrete mixing. Implementing water management practices, such as water recycling or rainwater harvesting, can reduce water consumption and potential runoff pollution.

7. Wildlife Protection:

Construction sites can encroach on natural habitats and disrupt wildlife. Implementing measures to protect nearby flora and fauna, such as creating buffer zones or scheduling work outside sensitive breeding seasons, is essential.

8. Soil Erosion and Sediment Control:

Construction activities can lead to soil erosion and sediment runoff, which can impact nearby water bodies. Implementing erosion control measures, such as silt fences or sediment basins, can prevent sediment from entering waterways.

9. Regulatory Compliance:

Complying with local environmental regulations and obtaining necessary permits is crucial to ensure that construction activities with paver chains meet environmental standards.

10. Sustainable Practices:

Adopting sustainable construction practices, such as using eco-friendly materials, optimizing equipment efficiency, and promoting recycling, can minimize the overall environmental impact of construction projects.

By considering and addressing these environmental factors, construction projects can minimize their impact on the environment and work towards more sustainable and responsible practices.

paver chain

How do paver chains handle the stresses and loads in continuous paving operations?

Paver chains are designed to withstand the significant stresses and loads encountered during continuous asphalt paving operations. They play a crucial role in the smooth and precise distribution of asphalt mix onto the road surface. Here’s how paver chains handle these stresses:

  • High-Strength Materials: Paver chains are constructed using high-strength materials such as alloy steel or stainless steel. These materials provide excellent tensile strength and durability, allowing the chain to handle heavy loads without deformation or failure.
  • Robust Design: The design of paver chains incorporates robust components, including pins, bushings, and rollers, that are engineered to handle the dynamic forces and pressures encountered during continuous paving. The chain’s construction and geometry are optimized to distribute the loads evenly across its length.
  • Resistance to Wear: Paver chains undergo specialized heat treatment processes and surface coatings to enhance their wear resistance. This is crucial as the chain operates in contact with abrasive materials, such as asphalt mix and aggregates. The resistance to wear ensures the chain maintains its performance over an extended period.
  • Optimized Pitch: The pitch, or distance between chain links, is carefully chosen to ensure smooth engagement with the sprockets. This optimized pitch reduces shock loading and prevents jarring movements during continuous operation, minimizing stress on the chain.
  • Proper Lubrication: Adequate lubrication is essential for reducing friction and wear between the chain components. Proper lubrication not only extends the chain’s life but also helps it handle the stresses of continuous paving more effectively.
  • Regular Maintenance: Regular maintenance, as discussed in the previous answer, plays a critical role in ensuring the paver chain remains in top condition to handle the stresses of continuous paving. Addressing any signs of wear or damage promptly will prevent further stress-related issues.

Overall, paver chains are engineered to handle the demanding conditions of continuous paving operations. Their robust construction, high-quality materials, and proper maintenance contribute to their ability to endure heavy loads, maintain precision in asphalt distribution, and withstand the stresses of continuous use.

China Standard W1900 Paver Bolt to Chain Link Rubber Track Pads Bolt Directly to Undercarriage Track Chain  China Standard W1900 Paver Bolt to Chain Link Rubber Track Pads Bolt Directly to Undercarriage Track Chain
editor by CX 2023-08-23

China Standard Roller Chain Asphalt Paver Conveyor Chain

Product Description

JJ produces paver chains as a principal series to original equipment and replacement applications. A multiplicity of chain types are encountered, but all follow the same general format. Some of the more popular types encountered are highlighted in this section, but this is by no means exhaustive and for those chains required that are not detailed please contact our sales department.

CHC
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MIN.
STRENGTH
d L1 L2 h T1/T2
mm mm mm mm mm mm mm mm kgf
P70 70.00 32.20 30.00 15.00 62.60 67.60 40.00 0.80 220

Usage: Transmission Chain, Conveyor Chain, Dedicated Special Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 2 3/4"
Structure: Roller Chain
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

paver chain

Can paver chains be used in commercial and industrial construction projects?

Yes, paver chains are commonly used in commercial and industrial construction projects, especially in road and pavement construction. They play a crucial role in asphalt paving machines, ensuring the smooth and uniform laying of asphalt on various surfaces. These projects include:

  • Highways and Roads: Paver chains are extensively used in the construction and resurfacing of highways and roads. They help create durable and well-structured road surfaces that can withstand heavy traffic and weather conditions.
  • Parking Lots: In commercial and industrial areas, where large parking spaces are required, paver chains are used to lay asphalt and create well-defined parking lots.
  • Industrial Facilities: Paver chains can also be employed in the construction of pavements and surfaces within industrial facilities, such as factories, warehouses, and logistics centers.
  • Airports: For runway construction and maintenance in airports, paver chains are used to achieve precise and high-quality asphalt surfaces, ensuring safe aircraft operations.
  • Commercial Areas: Paver chains are used to construct pavements and walkways in commercial areas like shopping centers, business parks, and entertainment venues.
  • Industrial Sites: In industrial zones and construction sites, paver chains are utilized to create stable and durable surfaces for heavy machinery and equipment movement.

Commercial and industrial construction projects require reliable and efficient paving processes to withstand heavy usage and provide long-lasting results. Paver chains offer the precision and control necessary to achieve high-quality pavement surfaces in these projects. They enable smooth material flow and accurate depth control during asphalt paving, contributing to the overall efficiency and productivity of the construction process.

When selecting paver chains for commercial and industrial projects, it is essential to consider the specific requirements of the project, including the type of surface to be paved, the expected load capacity, and the environmental conditions. Choosing the right paver chain can ensure the successful completion of the project with durable and well-constructed pavement surfaces.

paver chain

Can paver chains be used in highway construction and reconstruction projects?

Yes, paver chains are extensively used in both highway construction and reconstruction projects. They play a vital role in ensuring the efficient and precise laying of asphalt to create durable and smooth road surfaces. Here’s how paver chains are utilized in these projects:

1. New Highway Construction: In new highway construction, paver chains are used in asphalt paving machines to lay the asphalt mixture accurately and uniformly. The paver machine, equipped with a paver chain, moves along the designated path, receiving the hot mix asphalt from the hopper, and distributes it evenly across the road surface. This process ensures the proper thickness and smoothness of the newly constructed highway.

2. Highway Reconstruction: During highway reconstruction projects, existing road surfaces may need to be removed and replaced. Paver chains are instrumental in removing the old asphalt and replacing it with new asphalt mixtures. The paver machine, equipped with a paver chain, can efficiently remove the existing pavement while ensuring the new asphalt is laid precisely, matching the road’s previous alignment and elevation.

3. Resurfacing and Maintenance: Paver chains are also used in highway maintenance and resurfacing projects. These projects involve adding a new layer of asphalt over the existing road surface to restore its smoothness and integrity. Paver chains help in achieving an even and uniform overlay, ensuring a durable and long-lasting resurfaced highway.

4. Efficiency and Productivity: Paver chains significantly enhance the efficiency and productivity of highway construction and reconstruction projects. They enable the asphalt paving process to be carried out with precision, reducing the need for manual intervention and enhancing the speed of construction. This efficiency ultimately leads to faster project completion and minimized disruption to traffic.

5. Quality Road Surfaces: Using paver chains ensures the creation of high-quality road surfaces in highway projects. The accurate placement of asphalt ensures a smooth and even road surface, which is essential for ensuring driving safety and reducing road maintenance needs in the future.

Overall, paver chains are indispensable components in highway construction and reconstruction projects. They contribute to the efficient, precise, and high-quality laying of asphalt, helping to create durable and well-maintained roadways for safe and smooth transportation.

paver chain

How does a paver chain assist in the smooth operation of the asphalt paver?

A paver chain plays a crucial role in ensuring the smooth operation of the asphalt paver by facilitating several essential functions:

1. Precise Asphalt Distribution: The paver chain, equipped with rollers or bars, assists in the even distribution of the asphalt mix. It conveys the hot mix from the delivery truck to the hopper of the paver and then evenly spreads it across the width of the paving area. This precise distribution is critical for achieving a smooth and consistent asphalt surface.

2. Stability and Guidance: The paver chain is connected to various components of the paving machine, providing stability and guidance during the paving process. It ensures that the machine moves smoothly and precisely along the designated path, preventing any deviations or unevenness in the paved surface.

3. Speed Control: The speed of the paver chain can be adjusted, allowing for better control over the paving speed. This feature is particularly useful when paving in different sections of the road or working on projects with varying requirements. Proper speed control helps achieve uniformity in the asphalt placement.

4. Paving Width and Thickness Adjustment: Paver chains with adjustable lengths allow for the control of paving width and thickness. By altering the length of the chain, operators can customize the width of the paved area and control the thickness of the asphalt layer as per the project’s specifications.

5. Smooth Material Flow: The design and construction of the paver chain ensure a continuous and smooth flow of asphalt mix. It minimizes interruptions and blockages, ensuring a consistent supply of asphalt to the paver, which is vital for maintaining a smooth and seamless paving process.

6. Reduced Downtime: A reliable and durable paver chain helps reduce downtime due to maintenance and repairs. High-quality materials and precision manufacturing contribute to the longevity of the chain, resulting in more efficient and productive paving operations.

In summary, the paver chain’s ability to distribute asphalt accurately, provide stability, offer speed and width adjustments, and ensure smooth material flow contributes significantly to the smooth operation of asphalt pavers in road construction and pavement projects.

China Standard Roller Chain Asphalt Paver Conveyor Chain  China Standard Roller Chain Asphalt Paver Conveyor Chain
editor by CX 2023-07-26

China factory Double Pitch Precision Drive Chains (A & B Series) ANSI/DIN/ISO Standard bush chain for sale

Product Description

MODEL NO.: A2040,A2050,A2060,A2080,A21
Fax:
 
Web: xmpower

Standard or Nonstandard: Standard
Application: Textile Machinery, Conveyer Equipment, Packaging Machinery
Surface Treatment: Polishing
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Foot
1 Foot(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

chain

Advantages and disadvantages of roller chains

If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.

Put on

How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.

Material

Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.

Application

As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.

Maintain

Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
chain

Preloading

The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.

China factory Double Pitch Precision Drive Chains (A & B Series) ANSI/DIN/ISO Standard   bush chain for saleChina factory Double Pitch Precision Drive Chains (A & B Series) ANSI/DIN/ISO Standard   bush chain for sale
editor by CX 2023-06-08

China Standard 18× 64 26× 92 30× 108 Grade B Grade C Grade D High Strength High Hardness Mining Chain, 30 Years Chain Factory roller chain connecting link

Product Description

OUR PRODUCTS

14×50 18×64 22×86 26×92 30×108 34×126 38×137 42×146 GradeB GradeC GradeD High Strength High hardness mining chain, 30 years chain factory

 

 
 

 

HIGH STRENGTH MINE CHAIN              
D*P    (MM) (MM) P     (MM) A(MM)    INNER    WIDTH   (MIN) A(MM)    OUTER    WIDTH   (MAX)  R(MIN)          RADIUS OF   ARCH  BREAKING LAD(KN)  BREAKING LAD(KN) ELONGATION              ON TEST LOAD ELONGATION              ON TEST    LOAD QUALITY  GRADE
10×40 10±0.4 40±0.5 12 34 1.9 85 110 1.4% 12% B
100 130 1.6% 12% C
14×50 14±0.4 50±0.5 17 48 4 150 190 1.4% 12% B
200 250 1.6% 12% C
18×64 18±0.5 64±0.6 21 60 6.6 260 320 1.4% 12% B
330 410 1.6% 12% C
22×86 22±0.7 86±0.9 26 74 9.5 380 480 1.4% 12% B
490 610 1.6% 12% C
26×92 26±0.8 92±0.9 30 86 13.7 540 670 1.4% 12% B
680 850 1.6% 12% C
30×108 30±0.9 108±1.0 34 98 18 710 890 1.4% 12% B
900 1130 1.6% 12% C
34×126 34±1.0 126±1.2 38 109 22.7 900 1140 1.4% 12% B
1160 1450 1.6% 12% C
38×137 38±1.1 137±1.4 42 123 29 1450 1810 1.6% 12% C
42* 110*
42×146 42±1.3 146±1.5 46 135 35.3 1770 2220 1.6% 12% C
46* 115*

 

 

 

 

 

 

 

Our Services

1. Prompt reply for inquiry within 24 hours

2. One on one service guarantees you the best purchasing experience.

3. Strong production capacity and professional technical engineer can gusrantee the delivery time and quality.

4. Strict quality control.

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Alloy
Surface Treatment: Polishing
Feature: Rust-Resisting Material
Chain Size: D3mm-D64mm
Structure: Welded Chain
Samples:
US$ 150/Ton
1 Ton(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

chain

How to choose a roller chain for a conveyor

When choosing a roller chain for your conveyor, the easiest way is to refer to the horsepower and RPM charts. The horsepower and rpm of the small drive sprocket will determine the size and number of teeth of the chain. Conveyor chains are available in a variety of options, including moving products horizontally, vertically, or around a bend radius. When choosing a conveyor chain, consider the purpose of the chain. For example, if you’re delivering products to customers’ doorsteps, you might choose chains that can move products up and down a hallway or warehouse.

Double pitch

Double pitch roller chains are a popular way to drive agricultural equipment. It has twice the pitch of a standard roller chain and is ideal for light-duty drives. Extended pitch increases performance at lower speeds, but requires fewer components per foot than standard single-pitch chains. Compared to single-pitch roller chains, double-pitch chainplates are longer and are suitable for lighter loads. Read on to learn more about double pitch chains and how they can improve your operation.
The most common type of conveyor chain is double pitch. It is used in the auto parts industry, as well as in the precision machinery industry. It is made from the same components as the standard drive roller chain, except it has longer side plates. Double pitch chains are often used on slow-moving conveyors to reduce the stress placed on them. Industries that commonly use double pitch conveyor chains include airport equipment manufacturers, lumber mills, and fruit packing plants.
RS series roller chains are manufactured from high-quality stainless steel. It has excellent chemical and abrasion resistance and is available in a variety of cord lengths. RS sprockets have over 30 teeth. They contain all the necessary connection links for easy installation. PEER Chain offers double pitch roller chain attachments including pre-stretched chains, sprockets, and other attachments.
Double pitch roller chains have several advantages over standard chains. Double pitch chains have double the pitch, making them ideal for conveying applications such as conveyors. In addition to that, it also provides ANSI-compliant styles. These chains also have free connection links. When shopping for a double pitch roller chain, be sure to choose the one that fits your requirements and budget. They will last longer and save you money in the long run.
Double pitch roller chains to ANSI standards feature oversized rollers. These chains are best suited for applications where the product is mounted on top of the chain. They are ideal for agricultural applications where cotton is on top of the drum. Also, this type of chain is used in light-duty conveyors and agricultural applications. You can find double pitch roller chains in a variety of sizes and styles. And, as long as you know what you want, you’ll be happy with the results.

Self-lubricating

Self-lubricating roller chains eliminate the need for manual relubrication, providing long-lasting operation and reducing maintenance costs. These chains are particularly popular in industries such as the food and beverage industry, textiles, printing, and sawmills. They can also replace standard roller chain drives and conveyor chains. Manufactured to the specific standard ISO R606, these chains are ideal replacements for conventional chains. PC chains are particularly beneficial for food and beverage production and packaging applications due to their anti-corrosion properties.
Self-lubricating roller chains meet ISO, ASME/ANSI, and DIN standards. They are interchangeable with standard chains of the same size and shape and can be used in a variety of industrial applications. Self-lubricating chains have special oil-impregnated sleeves to reduce maintenance time. These chains are also suitable for applications where cleanliness is an issue.
Self-lubricating roller chains are manufactured with unique RS attachments. Rather than a traditional roller chain with an external lubricating ring, this type of chain retains the lubricant within its bushings. During operation, the application generates heat, heating the lubricant, which flows out of the pin and bushing area. Therefore, CZPT roller chains are ideal for certain food conveying applications.
In addition to self-lubricating roller chains, carbon steel, stainless steel or nickel-plated steel are also available. Self-lubricating roller chains are available in different sizes depending on the application, including 0.375″ wide profile straight-chain, extended pin chain, and four-link. In addition, these chains are also available in ANSI and BS chain specifications.

Accumulation

Whether you need to move large or small loads, accumulating roller chains are a viable solution. This chain conveyor is designed with low back pressure to transport large and bulky items with minimal noise. Free-running rollers within the chain help create a smooth build-up surface. These chains are available in a variety of options, including accumulating rollers of different pitches.
The accumulation and release roller chain 14 includes an upper part 15 and a lower part 16. The upper part 15 rests in the upper subspace 28, while the lower part 16 rests on the top side 20 of the profile. As the upper belt 15 rolls around the accumulation roller chain 14, it aligns with the lower chain 16 to form a continuous receiving space. This arrangement allows the accumulation roller chain 14 to rest on the top surface of the support profile 11.
A cumulative roller chain consists of many individual parts. Each section of the chain has an elongated cylindrical shape and is connected to each other by hinged joints. Each chain section also has an accumulation and release roller associated therewith. Each roller protrudes from the upper side 20 and the lower side 21 of the chain portion. The accumulation rollers are movable about an axis 22 extending transversely to the longitudinal axis of the chain.
A feature of the stacking and releasing roller chain is its simplicity. The conveyor has a profiled section that is permanently divided into two cross-sectional spaces. The bottom space is closed from all sides. The upper space accommodates the conveyor line. The contoured portion includes an opening that guides the bottom strap. A shunt can also be inserted between the two sections. The accumulating roller chain system is a convenient and versatile way to move bulky items.
There are many different types of accumulating roller chains. Some chains have offset rollers for optimal load distribution. Others have protection to prevent machine wear. Some run without lubricant, which is a safety advantage. In addition to protection, cumulative chains can also provide protection. The side bow version of the accumulation and release roller chain with offset accumulation and release rollers is designed for conveyor systems with very small bend radii.
chain

Without bushing

Bushless roller chains are the most common type of industrial chain. They are simple in design and require only regular maintenance. Regular maintenance includes lubricating, assessing wear, and replacing worn sprockets. For more information, please read the following information:
The outer chainplates and the inner chain plates are alternately arranged in pairs. The connecting pin extends through the hole in the inner link plate. The rollers thus positioned can be rotated on the connecting pins. Oil provided between the outer circumferential surfaces of each connecting pin serves to lubricate the chain. This system reduces noise and wears caused by collisions between inner chain plates and sprockets.
Compared to traditional roller chains, bushings roller chains have rollers around the bushing. These rollers are in rolling contact with the sprocket teeth, providing low friction and excellent wear resistance. To ensure smooth operation, bushings roller chains must be greased to prevent rust and keep the chain properly tensioned. Lubricated chains run smoother and last longer.
In a bushingless chain, the inner links are shaped like half bushings and ride on the rollers. The pins go through the outer plate and connect the inner links to the rollers. The outer plates overlap the inner links and open the pins. This system is also known as a heterochain. This type of chain is more common than traditional roller chains. If you are not sure which type of bushingless roller chain to choose, you may need to purchase an additional pair of inner chainplates.
Linerless roller chains may also include chain guides. In a bushingless roller chain, the outer and inner link plates conform to the surfaces of the guide rails. Thus, the large area of contact between the chain and the guide rail is eliminated, the friction loss is reduced, and the power transmission efficiency is improved. These properties make bushless roller chains more efficient and durable than traditional roller chains. It’s also less noisy. If you are looking for a chain with a lower noise level, a bushingless roller chain may be the right choice for you.

China Standard 18× 64 26× 92 30× 108 Grade B Grade C Grade D High Strength High Hardness Mining Chain, 30 Years Chain Factory   roller chain connecting linkChina Standard 18× 64 26× 92 30× 108 Grade B Grade C Grade D High Strength High Hardness Mining Chain, 30 Years Chain Factory   roller chain connecting link
editor by CX 2023-05-22

China manufacturer ISO16949: 2009 Approved Professional factory made industrial conveyor standard chain with Hot selling

Product Description

ISO16949: 2009 Approved Industrial Chain 

Why Choose Us? 

1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.

5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
 

1. Industrial Chain Parts

2. Production flow chart
1. Incoming material
2. Inspection
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7. Assembling
8. Final inspection
9. Packing

3. Certificate


4. 
Company Information

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.

 

The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR. 

 

There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 

 

Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.

 

“We are always serving our customers with our best products.”

Usage: Conveyor Chain
Material: Alloy/Carbon Steel
Surface Treatment: Electroplating
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Roller Chain
Customization:
Available

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Customized Request

chain

Types of roller chains and their applications

There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.

Double strand heavy-duty roller chain

If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.

Nickel-plated chain

Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.

Stainless steel chain

Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.

Accumulation conveyor

Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
chain

Custom attachment

Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.

China manufacturer ISO16949: 2009 Approved Professional factory made industrial conveyor standard chain   with Hot sellingChina manufacturer ISO16949: 2009 Approved Professional factory made industrial conveyor standard chain   with Hot selling
editor by CX 2023-05-18

China supplier OEM and Standard Chain with Diameter D2mm-D68mm, Grade G30-G100 Chain (30 Years chain factory) roller chain belt

Product Description

 

  

 

 

 

Our Services

1. Prompt reply for inquiry within 24 hours

2. One on one service guarantees you the best purchasing experience.

3. Strong production capacity and professional technical engineer can gusrantee the delivery time and quality.

4. Strict quality control.

Usage: Transmission Chain, Conveyor Chain, Dedicated Special Chain, Lifting Mining Fishing Marine Rigging Lashing
Material: Alloy
Surface Treatment: Polishing
Feature: Rust-Resisting Material
Chain Size: D3mm-D64mm
Structure: Welded Chain
Samples:
US$ 150/Ton
1 Ton(Min.Order)

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Customization:
Available

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chain

Choosing a drive chain for a belt conveyor

The drive chain is used to move heavy objects on the conveyor chain. Chains are magnetic, antistatic, high temperature, or chemical resistant, depending on the application. These types of drive chains are used in many different industries. A common machine that uses this type of drive is a chain hoist. Chain hoists are designed to lift heavy loads with minimal effort. Chains are often used to transport heavy loads.

roller chain

Whether using a roller chain as a drive chain or a belt conveyor can be tricky. Whether it’s a small low-speed drive with manual lubrication or a high-speed pump-lubricated drive with multiple sprockets, there are several factors to consider when choosing a roller chain. First, you need to consider motor horsepower and rpm. The speed of the motor determines how much chain you need. For example, if you are using a low-speed drive, you will need to choose a low-pitch, high-pitch chain. Another thing to consider is chain length – ideally, you can go for an even number of sprockets and chains, but never go smaller.
The lubrication system is also important because the lubrication system must be able to deliver enough oil. The type of oil used to lubricate a chain depends on its operating environment, temperature and speed. Wear is caused by pressure on the bearing, angular sliding of the pins, and rotation of the rollers. There are five different types of lubrication methods available, depending on the system used. A high-quality carbon steel chain is a major advantage when operating at high temperatures, as it can withstand higher temperatures.
The materials of construction for roller chains vary by application. Typically, the most common materials are steel and stainless steel, but sometimes alloy steels are used in food processing machinery that may have lubrication problems. Nylon and brass are also sometimes used. Some industries require heavy-duty chains. If you need an extremely heavy chain, you may want to consider a heavy-duty roller chain. If you are not sure which type of chain is best for your application, consult an industry expert.
Unlike other chains, roller chains are more efficient from a size and weight perspective. While solution chains are useful in some situations, drive chains are more effective for dirty work and slipping on tracks. They are commonly used in construction and manufacturing. There are other advantages to using a drive chain. They are generally stronger than belts, which is a huge benefit. So, if you’re wondering which is better, here are them:

Multi-strand roller chain

The multi-strand roller chains for drive chains market is expected to grow at a CAGR of over 20% during the forecast period. Market reports cover product demand, supply, and cost. The report covers the global market including company profiles, product details, and contact information of key players. It also takes into account the revenue generated by different application areas. The report contains 159 pages of useful information and data. It is an essential tool for anyone involved in drive chain manufacturing.
The essential characteristics of multi-strand chains are their power ratings and allowable bearing area pressures. Power rating is an important characteristic that determines the chain’s ability to transmit a specific load. Typically, multi-strand chains are rated in the range of 12,000 watts per strand. However, their capabilities are limited by link plate fatigue, roller impact fatigue, and wear between pins and bushings.
Energy Series chains are ideal for high-speed and high shock load applications. The chain is designed to provide reliable power and withstand the rigors of the oil and gas industry. It uses high-strength steel and double-coated rolls. These chains come in different lengths and come in two types: single-strand and multi-strand. It is best to consult a professional to find out which chain best suits your needs.
The global multi-strand roller chains market is expected to grow at a CAGR of over 7% during the forecast period. From 2011 to 2019, the industry is expected to grow by nearly 6%. However, the outlook for this market is not optimistic, with some companies experiencing negative growth over the past year. Nonetheless, slowing global economic growth and tightening COVID-19 regulations are likely to hinder the market growth.
Although requirements vary by application, it must be remembered that the load on a multi-strand roller chain must not be greater than 1/9 or 1/6 of the tensile strength of the chain. If the load exceeds this threshold, the chainplates will fatigue. This is the main reason why roller chains are expensive. However, this is not always the case. Multi-strand roller chains are a great idea if you are looking for an affordable and reliable drive chain.

double chain

If you’re looking for an industrial-grade drive chain, you’ve probably considered a double chain. The chain meshes with the sprockets on either side of the gears. It comes in different styles, each with its own advantages and disadvantages. The CZPT duplex series has twice the power capacity of standard SC duplex chains. This type of chain is usually best for new applications. On the other hand, SC double chain chains are the cheapest but have less weight and power capacity.
Another option is a triple drive chain. This type of drive chain has an additional row of plates and contains three sprockets. Its unique design reduces the weight and impact velocity of the timing chain. It is usually used in automotive applications. It is ideal for low to medium-load timing applications. It is also available in acoustically optimized versions. Three-quarter inch pitch double chain chains are widely used in gasoline engine aids and timing drives.
chain

flat top chain

High friction rubber is usually installed on the top or bottom of a flat top drive chain to improve its high friction surface and prevent interference during side bend conveying. The chain plate can be customized with thin rubber layer or thick elastic polyurethane rubber according to customer requirements. In addition to providing high friction, the flat top chain also provides excellent anti-slip properties for glass bottles.
Premium steel flat top chain with high quality surface finish and excellent wear resistance. They have a high level of noise reduction and can be used in heavy duty conveying applications. These chains are available in a variety of alloys such as stainless steel or aluminum. Some models are designed to be very rugged and last longer. Aluminum and galvanized steel chains are popular choices for these chains.
Flat Top Drive Chain Conveyors are versatile and come in an endless combination of configurations. Drives can be connected end-to-end to form long conveyor lines, while side-curved flat-top chains are versatile enough to handle tandem, serpentine or carousel configurations. Standard and heavy duty models are also available. Flat top chains can be used in many different applications including food, beverages and other commodities.
Standard flat top chains are usually rectangular or L-shaped and designed for use on straight conveyors. In some cases, space constraints may require a U-shaped or rectangular conveyor line. For smoother conveying, side-curved flat-top chains can be used. These chains are paired with regular rectangular chain plates and tall pins for high load capacity. They come in different widths, including multi-strand chains.

China supplier OEM and Standard Chain with Diameter D2mm-D68mm, Grade G30-G100 Chain (30 Years chain factory)   roller chain beltChina supplier OEM and Standard Chain with Diameter D2mm-D68mm, Grade G30-G100 Chain (30 Years chain factory)   roller chain belt
editor by CX